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HFC3000II Fusion Electric Handheld Nutrunner

The innovation of the fastening process is here. This is a nutrunner system built for the future of the assembly process.

Control Unit
Front Panel
Bottom View
Controller Features

The evolution continues with the HFC3000II controller which covers the full range of Fusion Hand Tools. High performance and flexibility in a compact controller and highly durable resolver-based servo motor on a proven hardware platform.

  • GFI protection along with Isolated Gate Bipolar Technology (IGBT) provides safe operation
  • 100~240VAC single phase power 80W/hr*.
  • Fully digital / programmable system (eliminates analog potentiometers)
  • 64 programmable parameters sets (part programs) that can be stored into Flash ROM, no battery backup required
  • External communication with Ethernet (HFC software), (2) RS-232 ports and optional Fieldbus connectivity (DeviceNet, Ethernet I/P, Profibus, CClink,etc.)
  • Large, bright 6,3,3 digit LED Display (2 rows) located on front panel with easy to operate cursor function (dedicated buttons)
  • Plug-in firmware flash connector for quick and easy firmware updates
  • Large accept/reject LED indicators including batch counting feature & indication
  • Automatic tool identification system to confirm correct tool operation
  • Removable I/O terminal for quick exchange without disconnection of wiring
  • Bottom side connection of all cables/wiring
  • Store up to 10,000 cycles of of fastening data, 100 curve data and 500 reject/abnormal history automatically

HFC-B024A

Front Panel

1
Total OK (ACCEPT)
Green lights when torque values are selected to be displayed.
2
OK (ACCEPT)
Green lights when the fastening result is within all programmed limit.
3
NG (REJECT)
Red lights when the fastening result is outside of programmed limit.
4
Torque
Yellow lights when torque values are selected to be displayed.
5
Angle
Yellow ights when the angle values are selected to be displayed.
6
6 digit 7 segment LED
Prerest data, result, other data display
7
3 digit 7 segment LED
Work Number (parameter) display.
8
3 digit 7 segment LED
Cycle Count / Data number display
9
◁ ▷ △ ▽
Work select, Data set cursor button
10
SET
Button for setting program changes.
11
CAL
Button for manual calibration check.
PRG
Button for selecting Run or Program mode.
RST
Button for reseting controller.
12
Power
Main power switch
Model
HFC-B024A
Motor
M50 M80 M120
Power
110~220VAC ±10%
Frequency
Both 50 / 60 Hz
Rated Power
120W
Peak Current
19A

Bottom

1
Tool Cable Connecter
Green lights when torque values are selected to be displayed.
2
Electriccal Leakage Breaker / Ground Fault Detector.
Tool, Cable, Controller ground leakage sensing for safe operation.
I = On
O = Off
3
Perimary Power-Supply Input Connection
input for 100~240 VAC single-phase
50 / 60Hz ± 10%
AUTO SWITCHING.
4
RS232C-2
ID data input
5
RS232C-1
Fastening result data Output.
Utilized for connection to a PLC.
Priner, Personal computer, Etc.
6
T/A Monitor
Monitor output for Torque. Angle pulse, Current, Speed.
7
CF Card
Fastening result, and curve data can be stored.
(Optional)
8
Ethernet
Ethernet port for connecting the HFC3000 Userconsole software PC.
9
Fieldbus Connection
CC-Link, DeviceNet, Ethernet I/P, Profibus or other can be added as option.
10
Data Report Ethernet
Optional Ethernet port for reporting data in specialprotocols.
(FECNET, QDAS, TOOLSNET, etc)
11
TB1
Discrete I/O (Inputs / Outputs) connection.
1
Tool Cable Connecter
2
Electriccal Leakage Breaker / Ground Fault Detector.
3
Perimary Power-Supply Input Connection
4
RS232C-2
5
RS232C-1
6
T/A Monitor
7
CF Card
8
Ethernet
9
Fieldbus Connection
10
Data Report Ethernet
11
TB1

Description of each part

Front
No Name Remark
1 Total OK (ACCEPT) Green lights when torque values are selected to be displayed.
2 OK (ACCEPT) Green lights when the fastening result is within all programmed limit.
3 NG (REJECT) Red lights when the fastening result is outside of programmed limit.
4 Torque Yellow lights when torque values are selected to be displayed.
5 Angle Yellow ights when the angle values are selected to be displayed.
6 6 digit 7 segment LED Prerest data, result, other data display
7 3 digit 7 segment LED Work Number (parameter) display.
8 3 digit 7 segment LED Cycle Count / Data number display
9 ◁ ▷ △ ▽ Work select, Data set cursor button
10 SET Button for setting program changes.
11 CAL Button for manual calibration check.
11 PRG Button for selecting Run or Program mode.
11 RST Button for reseting controller.
12 Power Main power switch
Bottom
No Name Remark
1 Tool Cable Connecter -
2 Electriccal Leakage Breaker / Ground Fault Detector. Tool, Cable, Controller ground leakage sensing for safe operation. I = On, O = Off
3 Perimary Power-Supply Input Connection input for 100~240 VAC single-phase. 50 / 60Hz ± 10%. AUTO SWITCHING.
4 RS232C-2 ID data input
5 RS232C-1 Fastening result data Output. Utilized for connection to a PLC. Priner, Personal computer, Etc.
6 T/A Monitor Monitor output for Torque. Angle pulse, Current, Speed.
7 CF Card Fastening result, and curve data can be stored. (Optional)
8 Ethernet Ethernet port for connecting the HFC3000 Userconsole software PC.
9 Fieldbus Connection CC-Link, DeviceNet, Ethernet I/P, Profibus or other can be added as option.
10 Data Report Ethernet Optional Ethernet port for reporting data in specialprotocols. (FECNET, QDAS, TOOLSNET, etc)
11 TB1 Discrete I/O (Inputs / Outputs) connection.

Option

Option 1 : Fieldbus
No Option Remark
1 CC CC-Link V1, V2
2 DN DeviceNet
3 PB PROFIBUS-DPV1
4 PI PROFINET I/O
5 EI EtherNet IP
6 FB Base plate only
7 N Without Fieldbus
Option 2 : Terminal
No Option Remark
1 IO With Terminal
2 N Without Terminal
Option 3 : CF Card Slot
No Option Remark
1 CF With CF Card Slot
2 N Without CF Card Slot
Option 4 : Data Report Ethernet port
No Option Remark
1 EN With Data Report Ethernet port
2 N Without Data Report Ethernet port
Option 5 : CE compliant
No Option Remark
1 CE Yes
2 N No
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